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    About PTC thermistors

    2016/3/14      view:
           Most PTC thermistors are made from doped polycrystalline ceramic (containing barium titanate (BaTiO3) and other compounds) which have the property that that their resistance rises suddenly at a certain critical temperature. Barium titanate is ferroelectric and its dielectric constant varies with temperature. Below the Curie point temperature, the high dielectric constant prevents the formation of potential barriers between the crystal grains, leading to a low resistance. In this region the device has a small negative temperature coefficient. At the Curie point temperature, the dielectric constant drops sufficiently to allow the formation of potential barriers at the grain boundaries, and the resistance increases sharply with temperature. At even higher temperatures, the material reverts to NTC behaviour.


         Another type of thermistor is a silistor, a thermally sensitive silicon resistor. Silistors employ silicon as the semiconductive component material. Unlike ceramic PTC thermistors, silistors have an almost linear resistance-temperature characteristic.


        Barium titanate thermistors can be used as self-controlled heaters; for a given voltage, the ceramic will heat to a certain temperature, but the power used will depend on the heat loss from the ceramic.


    The dynamics of PTC thermistors being powered also is extremely useful. When first connected to a voltage source, a large current corresponding to the low, cold, resistance flows, but as the thermistor self-heats, the current is reduced until a limiting current (and corresponding peak device temperature) is reached. The current-limiting effect can replace fuzes. They are also used in the degaussing circuits of many CRT monitors and televisions where the degaussing coil only has to be connected in series with an appropriately chosen thermistor; a particular advantage is that the current decrease is smooth, producing optimum degausing effect. Improved degaussing circuits have auxiliary heating elements to heat the thermistor further (and reduce the final current) or timed relays to disconnect the degaussing circuit entirely after it has operated.


         Another type of PTC thermistor is the polymer PTC, which is sold under brand names such as "Polyswitch" "Semifuse", and "Multifuse". This consists of plastic with carbon grains embedded in it. When the plastic is cool, the carbon grains are all in contact with each other, forming a conductive path through the device. When the plastic heats up, it expands, forcing the carbon grains apart, and causing the resistance of the device to rise, which then causes increased heating and rapid resistance increase. Like the BaTiO3 thermistor, this device has a highly nonlinear resistance/temperature response useful for thermal or circuit control, not for temperature measurement. Besides circuit elements used to limit current, self-limiting heaters can be made in the form of wires or strips, useful for heat tracing. PTC thermistors 'latch' into a hot / low resistance state: once hot, they stay that way, until cooled. In fact, Neil A Downie showed how you can use the effect as a simple latch/memory circuit, the effect being enhanced by using two PTC thermistors in series, with thermistor A cool, thermistor B hot, or vice versa.